Qingdao Evertech Industry Co., Ltd.  

Product Name: frame Type Rubber Vulcanization Machine /Rubber Pressing Machine/Compression Molding Machine Model NO.: XLB-DQ Structure: Vertical Automatic Grade: Automatic Customized: Customized Condition: New Certification: CE, ISO Machine Type: Plate Vulcanizing Press Warranty: 3 Years After-Sales Service Provided: Free Spare Parts, Field Installation After Warranty Service: Video Technical Support, online Support Applicable Industries: Manufacturing Plant Safety Device: IR Sensor Key Selling Points: Easy to Operate Hydraulic Valve: Yuken Brand Cabinet: Simens Brand Power(W): 11kw Trademark: Evertech Transport Package: Wooden Case or Container in Bulk Specification: As your local need Origin: Qingdao, China HS Code: 84778000 Product Description Product DescriptionProduct ApplicationThis machine mainly consists of main machine , hydraulic station , PLC cabinet , IR sensor and etc . It is widely used to vulcanize , heat , and solidify various kinds of rubber molded productsMain Features1.The cylinder ( piston ) adopts the best seals structure , with reasonable design and reliable function. The seals part is good quality YX typepolyurethane seals (not rubber seal ) ,which is oil resistant , aging resistant . The Oil seal is NOK brand from Janpan .2. Automatic control : automatic mold closing , automatic exhausting , automatic heating and keep stable temperature, automatically timing for vulcanization , automatic alarming , automatic mold opening ,etc3.The vulcanizing temperature can be set and showed in the digital displan . For example , if you need 250 C , just set250 C in the digital panel .When it reaches your aimed temperature , the temperature will stop to rise and keep stable.Sensor are installed in the heating plate and connect with the temperature indicator in the heating plate . It will show clear the temperature of every heating plate4.Vulcanizing time can be set in the PLC screen . If you want to heat and vulcanize for 1 minutes , just set it directly . When it reaches 1minutes ,machine will alarm then machine will open the mold automatically5.frame plate is made of high quality 45 steel . The hardness , wear resistance and abrasive resistance is high improved by quenching and tempering.The pillar will be plated with chrome6.The top beam and bottom plate form is welded with the good quality Q-235A ductile iron .After welding , it is also processed by the artificial vibration or high temperature aging treatment , to eliminate the internal stress and avoid the deformation7.plunger is made of LG-P cold hard alloy steel . Surface of it owns high hardness and wear resistant.Depth of chilled layer is 8-15mm , hardness is HRC 60-70 , making the plunger own long life time8.we will install the IR sensor in both side of press to protect safety of any opeators9.The hydrualic pupm and valve will be use Yuken Hydraulic pump & valveModelXLB-800*800XLB-1000*1000XLB-1200*1200mold closing force160 ton200 ton250 tonplate size800*800mm1000*1000mm1200*1200mmquantity of cylinder1 set1 set1 setpiston diameter300mm380mm380mmworking layer111daylight300mm300mm300mmunit area pressure2.5 Mpa2.0Mpa1.8MpaMain motor3 kw5.5 kw8 kwmachine weightabout 4000 kgabout 5800kgabout 6800 kgDetailed ImagesThe machine structure decides its precision , service life and stability1.The machine adopts the world advanced UG software and PO0-E3D analysis aided design to integrally cast and form the optimal design of high rigidity , tight structure and long life service2.Heating Plate is made of deep hole processing , after carburizing process,by using the principle of heat flux,high precision , and the advantage temperature analysis of optimal design3.Use computer CNC processing to ensure the optimal precision of design4.Japanese technology planar average pressure correction with a highest precision up to 0.2mm5.Heating plate/ in-and-out template adopts carburizing treatment and is completed by grinding and nitriding , long wearproof,not easy to be deformed and high planar precisionHigh Efficient and stable oil pressure design1.Vacuum and plate vulcanizing series machine adopts double motors , double oil pumps, double coolers , double oil systems .2.Unique oil circuit design with no shock and low noise during oil circuit operation to improve efficiency and reduce energy consumption3.Unique design of high speed circuit makes slow mode locking switch stable and adjustable to adapt to different types of model4.Oil seals from Japan in the whole plant and special oil-proof design have no oil leakage and good durability. split type fast vacuum system is faster in vacuum pump with higher rate of finished products5.The oil circuit system has special design with no vibration , good stability , and is faster than similar machines when in-and out mold goes up and downIntroduction on electrical control1.The machine adopts the original Japan or Germany PLC controller , concise and clear wire connection , stable and reliable operation , low fault rate2.Full computerized monitoring function , user-friendly concept programming design , easy lively input interface , real time display system3.Professionally design PLC output contact protection circuit board to make its internal total electric contacts work within DC5V 5mA ; Electromagnetism all adopts no site switch DC24V safe electric furnace control to ensure the control system stable and lasting 4.Electrical element adopts international standardized configuration which permanently avoid customers worriesUniform Temperature1. Introduce the latest foreign digital style test high-end technology,provide higher thermodynamic property and better quality stability than traditional design 2.Electric heating , automatic short circuit current detection system breaks the circuit of electric heating temperature system and gives an automatic alert . when it has problem3.Automatic temperature curve record , temperature control is a continuous prompt , by which improves the machine operation quality4.Using Japanese famous brand digital temperature controller , it can control scale vein output , PID adjustable , precise humidity operation , so that the temperature is controlled 2C . The program has one week preview functionCertificationsOur Service1.we will one year guarantee for the machine . During this period if there is anything wrong with machine , supplier are responsible for it and should offer the best spare part freely for buyer2.supplier should send professional if required by customer3.we will offer service for whole life of machinePacking & DeliveryOur CompanyTechnology LeadershipIn terms of leading technology , base on the principle of gradual and orderly progress , strengthen independently design , core manufacturing , continuous innovation key elements of enterprise development, maintain its leading position in technologyR&D ProgramDevelop the short and medium and long term and R&D program of new products , remain the industry leader position by using the time difference , to cope with the firece competition market . Strengthen persona;ized design , meet the individual needs of different cutsomersR&D capabilitieswe committed to research and innovation hydraulic machine equipment over a long period of time , in recent years , annual investment in R&D costs account for 10% of total revenue . we always continue to innovative , combine domestic and foreign professionals , universities , research institute to cooperate .Sales serviceSystem service , will be the most timely and most reasonable , efficient and quick to maintain customer service , so that the customers interest can be achieved . Powerful and perfects service team , timely and effective manner and dedication to customer serviceSolutionswe have strong technical elite , whether customers encounter any machine problems , we always will be the first time to deal with , if encounter with difficult problems , such as special security occurs , our strong technical team , will be the first time to discuss a solution and solve the problems for customer